VINYL SERIES
PRODUCTS

Focused on corrosion resistance in extreme environments
such as marine and chemical applications

Vinyl Corrosion-Resistant
Carbon Fiber

Polyacrylonitrile (PAN-based) × Vinyl sizing agent

HIGH-QUALITY BASE MATERIAL

Selected PAN-based precursor fibers ensure that the carbon fiber possesses excellent strength, modulus, and stability, establishing a solid foundation for superior mechanical performance.

SELF-DEVELOPED VINYL SIZING AGENT

Developed with a proprietary vinyl sizing agent, the fiber surface achieves efficient compatibility with the vinyl resin system, significantly enhancing the interfacial performance and long-term durability of the composite material.

OUTSTANDING CORROSION RESISTANCE

The product exhibits excellent resistance to acids and alkalis, salt spray, and heat-moisture conditions, maintaining stable and reliable performance even under long-term harsh environmental exposure.

60

Interlaminar Shear Strength ≥ 60 MPa

90

Strength retention > 90% at 95% humidity and 80 °C

Vinyl Sizing Agent

The vinyl sizing agent is an interfacial modification system specifically developed for carbon fiber–reinforced vinyl ester resin composites. By optimizing the interfacial bonding strength between the fiber and the resin matrix, it serves as a key technological support for high-performance composite materials.

Conventional epoxy-based sizing agents often lead to interfacial performance degradation due to incompatibility with the curing mechanism of vinyl ester resins (epoxy ring-opening polymerization vs. free-radical polymerization). In contrast, vinyl sizing agents effectively overcome this limitation through the synergistic effects of chemical bonding and physical interaction, significantly improving interfacial compatibility and overall composite performance.

Molecular-level interface enhancement

The vinyl sizing agent enables strong interfacial bonding between the fiber and the resin through molecular-level synergistic interaction, including covalent bonding, hydrogen-bond adsorption, and topological interlocking. This significantly enhances the mechanical performance and long-term durability of the composite material.

Self-Developed Sizing Agent

Carbon fiber composites using vinyl sizing agents offer excellent environmental resistance, including resistance to strong acids, salt spray, and hygrothermal aging. They are therefore an ideal choice for demanding applications such as marine vessels, chemical storage tanks, and
high-end sporting equipment, while also providing the advantage of rapid processing and molding.

Vinyl vs. Epoxy Sizing Agents

Type
Vinyl Sizing Agent
Conventional Epoxy-BasedSizing Agent
Interfacial BondingStrength
Interlaminar shear strength ≥ 60 MPa (with vinylester resin), representing an improvement of over50% compared with epoxy-based systems
Good compatibility with epoxy resin (interlaminar shear strength approx. 50–60 MPa), but poor bonding with vinyl ester resin (≤ 50 MPa)
Corrosion Resistance
Resistant to strong acids and alkalis (pH 1–14)and salt spray (service life ≥ 20 years), suitablefor marine vessels and chemical equipment
Moderate resistance to acids and alkalis
Process Compatibility
Compatible with the rapid curing of vinyl esterresins
Requires stepwise ring-opening polymerization,resulting in a longer curing time
Environmenta lFriendliness
Water-based system (solid content 0.25–1%),with low VOC emissions
Solvent-based system (containing organic solvents),with higher environmental impact
Resistance toHygrothermal Aging
Strength retention > 90% at 95% humidityand 80 °C
Prone to delamination in hygrothermal environments(strength reduction > 30%)
*Vinyl Sizing Agent vs. Conventional Epoxy-Based Sizing Agent

Vinyl Carbon Fiber Fabric

Vinyl carbon fiber fabric is a composite material combining carbon fiber and vinyl ester resin, offering excellent strength, corrosion resistance, and lightweight characteristics. To further enhance its performance, the fabric is typically treated with a vinyl sizing agent.

The vinyl sizing agent improves the surface wettability and adhesion of carbon fibers, thereby strengthening the bonding between the fibers and the resin matrix and enhancing the overall mechanical performance. At the same time, it improves the strength, wear resistance, and aging resistance of the fabric.

Products

Product Performance Testing Parameters

Vinyl-Based Carbon Fiber Filament

Fiber Type
Sizing Agent Type
Tensile Strength
Tensile Modulus
Fiber Density
TEX
Sizing Content
MPa
Ksl
Kgf/mm²
Gpa
Msl
(g/cm3)
(g/km)
(%)
12K
Vinyl
5,786
839
590
247
35.8
1.8
800
1.2

Vinyl Carbon Fiber Biaxial Fabric

Batch No.
Interlaminar Shear Strength
Flexural Strength
Flexural Modulus
Boiling Water Flexural Strength
Boiling Water Flexural Modulus
Tensile Strength
Tensile Elastic Modulus
Compressive Strength
(Mpa)
(Mpa)
(Gpa)
(Mpa)
(Gpa)
(Mpa)
Gpa)
(Mpa)
Batch 1
55.32
739.41
50.29
632.57
48.35
993.50
59.07
326.3
Batch 2
54.21
684.7
50.62
627.42
49.66
851.70
57.03
285.1
Batch 3
60.3
715.2
53.15
689.10
47.27
950.8
59.72
260.8

End-Use Products

In the shipbuilding and water sports equipment sectors, high-performance vinyl carbon fiber composites are driving innovations in lightweighting and corrosion-resistant technologies.

Thanks to the excellent compatibility between vinyl ester resin and carbon fiber, this material not only achieves extreme lightweight performance—about one-fifth the weight of steel, but also significantly improves interlaminar shear strength through thioether crosslinking technology. As a result, it maintains long-term resistance to salt spray corrosion even in harsh marine environments, effectively reducing maintenance costs.

Whether used in full ship structures or in the lightweight hulls of competitive racing boats, vinyl carbon fiber can significantly reduce weight while maintaining structural strength, thereby improving navigation efficiency and handling performance.

In addition, the use of an environmentally friendly water-based formulation and vacuum-assisted molding processes further optimizes material performance, making it an ideal choice for marine vessels and water sports equipment.
Vinyl Carbon Fiber
Unmanned Surface Vessel
This carbon fiber unmanned survey vessel features high structural strength and low weight, making it easy to transport and suitable for a wide range of applications.

Products

If you need to customize carbon fiber, woven fabrics, prepreg, or carbon fiber recycling solutions for your products, ZCFIBERTECH is your top choice. Send us your detailed requirements and receive an instant quote today.

Contact

  • zcfibertech@gmail.com
  • No. 752 Zhongcai Road, Ma’an Subdistrict, Keqiao District, Shaoxing City, Zhejiang Province
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